Continuous Improvement

We help you to focus on increasing operating efficiency and reducing manufacturing costs by providing a tool that supports a culture of change

Behavioural Change

Quite often operators are too distant from manufacturing KPI’s. Factory floor teams gain from enhanced daily metric visibility at a macro level. With the operators natural appetite for improvement we make it easier for them to put their ideas forward.

Visualisation

Using the Fishbone / Ishikawa, Pareto, Waterfall charts etc. clearly identify the ‘bad actors’ when it comes to the root cause of downtime events. When reporting downtime the operator can easily categorise the issues by using the 6M’s (Man, Machine, Material, Method, Measurement, Management).

Incremental Gains

The weekly schedule can be achieved by taking the PDCA (Plan, Do, Check, Act) approach with e-ConnX. By following the Deming Cycle methodology adopted by the tool, incremental improvements can be made during every shift to deliver continuous production process gains.

RCA

The Root Cause Analysis module is used to present a series of questions with the goal of digging deep until the reason for the problem is identified. Once established, actions can be set and tracked.

Continuous Improvement

Supporting the drive for Lean, e-ConnX makes it easy for operators to put forward CI Ideas as part of the shift handover. The operators can be motivated by clearly seeing how their submitted idea is progressing.

Continuous Improvement ideas can be submitted, reviewed and plotted on the P-I-C-K chart
Significant time and costs saving potential as a result of CI submissions and implementation
CI KPI's such as average time to respond, review and implement are available in the module
Stakeholders can track status of any actions originating from CI submission to implementation

Equipment Reliability Tracker

Equipment breakdown and repair time impacts cost, quality, and production lead time. Using e-ConnX, the average response and repair time can be significantly reduced, which gives our clients competitive advantage in the industry.

Quick and accurate reporting of equipment failures with filter functionality
KPIs such as Mean Time to Respond, Repair and Recover can be viewed on the EQR dashboard
Detailed report of all equipment failures to prioritise those that are impacting the process
The EQR KPI dashboards can be displayed in the manufacturing area to motivate the workforce

How Site Stakeholders Benefit

Site Leadership

• Tier 1 reporting with high-level KPI Dashboards
• Instantly interrogate the analytics through granular reporting
• Easily see issues and actions being tracked on the floor in real time
• Key information provided through automated daily emails

Supervisors / Managers

• Instant view of all previous shift events
• Can identify the true scale and cause of downtime through readily available analytics
• Shift priority tasks can be easily assigned and tracked

QC / Maintenance

• A3/Root Cause Analysis at a glance for QA teams
• Both teams benefit from inter-departmental communication with production

Operators / Technicians

• Clear visibility on where the previous shift ended and outstanding tasks
• Data is captured on one single tool that replaces multiple reporting systems
• Can log Continuous Improvement Ideas directly in the Shift Handover

Go-Live within 10 to 20 weeks*

This is a very straightforward deployment. EviView will do 95% of the heavy lifting by taking an AGILE approach to the project.
After requirements are gathered, brief periodic feedback and consultation sessions are all that’s required with the key project stakeholders.

1. Requirements gathering

(Approx. 6 weeks)

Capture all system requirements from end users through a number of online meetings
Collect all metadata needed to set-up the system
Identifying all integrations required
Creation and review of interactive system mock-ups
After requirements approval - creation of the URS

2. Customisation

(Approx. 10 weeks)

3. Training

(Approx. 1 week)

4. Go-live and Post Implementation

(Approx. 1 week)

A hyper-care week during which the system goes live in the manufacturing area
Every client request will be treated with the highest priority by EviView Ltd
Dedicated Account Manager
Upgrades, patches and fixes
SLA

*This is the average deployment duration across our client base that is dependent on project complexity including third party integrations. Once requirements are gathered, a definitive timeline will be determined.

Let's embrace and act on day to day feedback from the manufacturing floor

Seek to improve processes by focusing on the critical data coming directly from the operators daily.

Start with an incremental change today by booking a demo.

e-ConnX Overview

Our clients often describe the the software a ‘Virtual Work Centre’ given the sheer number of functionalities it offers.

Shift Handover

Seamless transfer of information from outgoing to incoming shift teams

Data Analysis

Get a high-level overview or deep dive into the granular detail

Security

We adhere to the strictest IT security requirements expected by your business

Traceability

Easily search the system for any historical data

Integration

Automatically extract and represent data from your ERP, Historian, QMS etc.

Light Deployment

Taking an agile approach to development, you can go-live in just 18 weeks

Tiered Reporting

Relevant reporting is automatically emailed to respective tiers

Site Communication

Different departments can easily communicate with each other through e-ConnX

Localisation

e-ConnX is available in multi-lingual options that can be switched instantly

Responsive

Our intuitive software interface is designed to suit devices of any type and size

KPI Engagement

Our software links factory floor teams to manufacturing KPI’s

Task Focused

Clear visibility of all tasks by owner, priority and status across all modules

Other Modules

Complementary to our Continuous Improvement module, we have additional modules to digitalise, standardise & integrate shift handover reporting along with process performance measurement & analytics.

Digital Shift Handover

Manufacturing Analytics

Let's talk!

Karl Nolan
VP – Business Development
knolan@eviview.com

Call Karl today to get the conversation going:
Office: +353 (0)21 242 7026

Let's Demo!

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Manufacturing Analytics

Instantly view KPI metrics, consult the Fishbone Diagram to understand downtime events and easily track the production process from start to end

On Demand Reporting

Up-to-date data available when you need it and how you need it. Instant analytics are available through the dashboard and many other reporting modules as recent as the previous shift. Fed from the Digital Shift Handover module, the intelligent workflows generate instant reporting.

Flexibility

e-ConnX allows you to configure reporting the way you need it to be. Use the configuration panel to personalise downtime reasons or use predefined Fishbone and Pareto diagrams. Customise the e-ConnX platform in order to follow your manufacturing shift patterns. Easily import and export data as required.

Visibility

Run instant queries across many different filters including pre-defined or custom time periods. Track each cycle (pre/during/post batch) and easily identify any possible delays in the schedule through the traffic light indicators. This downtime data automatically feeds into the Continuous Improvement modules for action tracking.

Performance Analytics

We believe in ‘what gets measured, gets managed’. Management teams rely on accurate and instantly available data in order to take informed decisions. Take a high level KPI look or dive deeper into the granular detail by simply clicking through the dashboard.

Pre-Batch Tracker

Before a batch enters the production stage there are a number of activities that need to be completed. e-ConnX helps ensure that all activities are listed by stakeholder against their respective milestones. Use of traffic lighting helps to instantly visualise what is on and off track.

Internal supply chain is tracked carefully through cross departmental Kanban
Milestones are automatically set based on the customised algorithms working in the background
Detailed Lead Time reports are automatically generated and emailed to relevant groups
Reasons for missed milestone deadlines are captured in e-ConnX for future reference

Standard Work Tracker

e-ConnX allows any production & work centre process to be mapped out into units of Standard Work.
It is then used as a time sequence visual interface for the Operator to track adherences to the standard schedule.

The process is represented directly in the shift handover which the operator reports against at shift end
Any variance to the ideal schedule requires simple drop-down selection and a small mandatory comment
Our intelligent system removes the need for repetitive and time consuming data input while focusing on the most critical information

Post-Batch Tracker

Items to consider for post-batch release like quality checks, packaging and shipping can be simply charted and monitored to support a seamless operations flow. Similar to the pre-batch tracker, traffic lighting helps to instantly visualise what is on and off track.